Water-Based Aqueous Coating Single Wall Paper Cups Manufacturer

Single Wall Paper Cups (Water-Based Aqueous Coating)

ITEMSizePaper Weight Choice (Thickness)
WB-SW03Single Wall – 2.5/3oz170GSM + 12g Aqueous Coated
WB-SW04Single Wall – 4oz190GSM + 12g Aqueous Coated
WB-SW05Single Wall – 5oz210GSM + 12g Aqueous Coated
WB-SW07Single Wall – 7oz240GSM + 12g Aqueous Coated
WB-SW08Single Wall – 8oz280GSM + 12g Aqueous Coated
WB-SW10SSingle Wall – 10oz280GSM + 12g Aqueous Coated
WB-SW12Single Wall – 12oz300GSM + 12g Aqueous Coated
WB-SW14Single Wall – 14oz300GSM + 12g Aqueous Coated
WB-SW16Single Wall – 16oz300GSM + 12g Aqueous Coated
WB-SW20Single Wall – 20oz320GSM + 12g Aqueous Coated
Bioleader® manufactures water-based aqueous coating single wall paper cups for coffee, tea, takeaway beverages, cafés, offices, catering, and private-label foodservice programs. The paperboard is combined with a thin aqueous barrier instead of a conventional PE or PLA laminated film, helping buyers reduce plastic-film content while maintaining practical liquid resistance, heat sealing, custom printing, and reliable cup-forming performance.
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Water-Based Aqueous Coating Single Wall Paper Cups Manufacturer
Quick Summary: Bioleader® water-based aqueous coating single wall paper cups are available in multiple capacities for hot and cold beverage programs. The aqueous barrier provides liquid resistance without using a conventional PE or PLA film structure. Buyers can select different paperboard types, cup sizes, custom printing, and matching lids according to the beverage, service temperature, branding, and destination-market requirements.

About Water-Based Aqueous Coating Single Wall Paper Cups

These cups are produced by converting food-contact paperboard with a water-based aqueous barrier, printing where required, die-cutting the cup fan, forming the side seam, sealing the bottom, curling the rim, and carrying out finished-cup inspection. In Bioleader® paper cup projects, wood-pulp paperboard is selected for roughly 90% of customer requirements because it provides stable forming performance, a clean printing surface, and consistent rigidity. Kraft paper, sugarcane-fiber paper, and bamboo-pulp paper can also be evaluated for specific projects. The final material structure should always be selected according to cup size, beverage temperature, holding time, printing, lid compatibility, and required compliance documentation. Buyers comparing the broader range can also review Bioleader®’s water-based coated paper cups and paper cup size range from 2–22oz.

Water-Based Aqueous Coating Paper Cup Manufacturing Process
Water-Based Aqueous Coating Paper Cup Material Structure

Available Sizes and Cup Specifications

Bioleader® supplies water-based aqueous coating single wall paper cups from small sampling and espresso sizes through standard coffee and takeaway drink formats. The available range includes 2.5/3oz, 4oz, 5oz, 7oz, 8oz, 10oz, 12oz, 14oz, 16oz, and 20oz. Paper GSM increases according to cup size to maintain wall strength, forming stability, and practical handling. Buyers should select the cup according to actual beverage volume, temperature, lid requirement, holding time, and dispensing environment rather than capacity alone.

Water-Based Single Wall Paper Cup Sizes from 3oz to 20oz
ITEMSizePaper Weight Choice (Thickness)Product Size
(Top*Bottom*High)
PCS/
CTN
Carton Size
(cm)
WB-SW03Single Wall – 2.5/3oz170GSM + 12g Aqueous Coated55*40*54200045.52932
WB-SW04Single Wall – 4oz190GSM + 12g Aqueous Coated62*45*61100032.52633.5
WB-SW05Single Wall – 5oz210GSM + 12g Aqueous Coated67*47*7220005528.536
WB-SW07Single Wall – 7oz240GSM + 12g Aqueous Coated72*50*79100037.53034.5
WB-SW08Single Wall – 8oz280GSM + 12g Aqueous Coated80*56*94100040.532.547.5
WB-SW10SSingle Wall – 10oz280GSM + 12g Aqueous Coated90*60*95100045.536.545.5
WB-SW12Single Wall – 12oz300GSM + 12g Aqueous Coated90*58*108100045.536.549
WB-SW14Single Wall – 14oz300GSM + 12g Aqueous Coated90*61*124100045.536.554
WB-SW16Single Wall – 16oz300GSM + 12g Aqueous Coated90*58*137100045.536.556
WB-SW20Single Wall – 20oz320GSM + 12g Aqueous Coated90*60*159100045.536.564

Applications and Use Cases

ApplicationRecommended Use
Coffee Shops & CafésSuitable for espresso, coffee, tea, and other takeaway beverage programs requiring branded disposable cups.
Restaurant TakeawayUseful for restaurants offering hot or cold beverages together with takeaway meals.
Juice & Beverage ShopsDifferent capacities allow buyers to build a coordinated cup range for multiple beverage portions.
Catering & EventsLightweight disposable construction supports high-volume beverage service and event distribution.
Office & Institutional SupplySuitable for workplace, school, hotel, meeting-room, and institutional beverage programs.
Private Label & DistributionMultiple sizes and custom printing support distributor ranges and private-label foodservice programs.
Custom Printed Water-Based Paper Cups for Coffee Shops and CafesWater-Based Coated Paper Cups for Hot and Cold Takeaway DrinksSingle Wall Water-Based Paper Cups for Foodservice and Beverage Supply

Custom Printing Guide

Custom printing turns a standard paper cup into a visible part of the customer’s brand experience. Bioleader® supports logo printing, brand colors, product information, QR codes, promotional graphics, and private-label designs. Artwork should be prepared according to the exact cup die line because the side seam, bottom forming area, and upper rim reduce the usable printing area. Pantone references or CMYK artwork should be confirmed before production, and final color appearance can vary slightly according to paper surface, coating, ink coverage, and printing process.

Printing FactorBuyer Recommendation
Logo & ArtworkSupply vector AI, PDF, or editable artwork whenever possible.
Color ReferenceProvide Pantone numbers or approved CMYK references for important brand colors.
Printing AreaKeep critical logos and text away from the side seam, rim, and bottom forming zones.
Sample ApprovalConfirm artwork layout and color expectations before mass production.
Repeat OrdersKeep the same approved artwork, paper specification, coating, and color reference to improve consistency.
Custom Printed Water-Based Aqueous Coating Single Wall Paper Cups

Water-Based Aqueous Coating vs PE and PLA Coatings

The main difference between water-based, PE, and PLA paper cups is the barrier system applied to the paperboard. PE uses a conventional polyethylene layer, PLA uses a bio-based polymer layer, while aqueous coating is applied as a thin water-based barrier formulation. The best choice depends on the destination market, end-of-life system, beverage temperature, cost target, and documentation required by the buyer.

ComparisonWater-Based Aqueous CoatingPE CoatingPLA Coating
Barrier StructureThin aqueous barrier applied to paperboardPolyethylene film layerPLA biopolymer film layer
Main Buyer ObjectiveReduce dependence on conventional plastic film barriersEstablished performance and competitive costBio-based barrier and compostability programs where certified
Liquid ResistanceGood when the correct coating and forming parameters are usedWell-established moisture barrierGood when matched to the correct cup construction
Heat PerformanceDepends on coating formulation and finished-cup validationWidely used for hot and cold paper cupsDepends on PLA grade, coating structure, and cup construction
End-of-Life PositioningPotentially improved paper-fiber compatibility depending on coating and local recycling systemRecycling depends on local facilities capable of processing coated paperIndustrial compostability may apply when the complete product is properly certified
Best Suited ForBrands seeking newer reduced-plastic barrier solutionsMainstream foodservice and cost-sensitive programsBio-based and certified compostable packaging programs

Water-based coating is increasingly selected by buyers who want to move away from conventional laminated plastic-film structures while retaining the practical moisture barrier required for disposable paper cups. However, terms such as “plastic-free,” “recyclable,” “biodegradable,” or “compostable” should be supported by the documentation for the exact coating formulation and finished product rather than treated as automatic claims. For more technical background, see Bioleader®’s Water-Based Coating Standards and the comparison of Water-Based Coating vs PLA vs PE.

Other Water-Based Paper Cup Styles


Water-Based Aqueous Coating Double Wall Paper Cups


Water-Based Aqueous Coating Double Wall Paper Cups


Water-Based Aqueous Coating Ripple Wall Paper Cups


Water-Based Aqueous Coating Ripple Wall Paper Cups


Water-Based Aqueous Coating Paper Cups for Cold Drinks


Water-Based Aqueous Coating Cold Drink Paper Cups


Clear Compostable PLA Cups for Cold Drinks


Compostable PLA Cups Clear

How to Choose the Right Water-Based Paper Cup

Start with the beverage rather than the cup size alone. Confirm whether the application is hot or cold, the expected serving temperature, required holding time, filling volume, matching lid, and whether the cup will be used for takeaway, delivery, cafés, events, or retail distribution. Next, select the correct paperboard weight and cup structure. Smaller cups can use lighter paperboard, while larger formats require greater rigidity to maintain shape during filling and handling.

For branded programs, buyers should also confirm printing coverage, artwork colors, order quantity, packing requirements, and whether different sizes will share one visual identity. The exact aqueous coating specification and any environmental claim should be matched to the target market and supported by the relevant product documentation.

Buying FactorBioleader® Supply Capability
Size RangeMultiple single wall cup sizes from small sampling cups through large takeaway beverage formats.
Material OptionsWood-pulp paperboard plus selected kraft, sugarcane-fiber, and bamboo-pulp paper options according to project requirements.
Barrier OptionsWater-based aqueous coating, PE, and PLA systems can be evaluated according to market and application.
Custom BrandingOEM logo printing, private-label artwork, brand colors, and multi-size cup programs.
Quality ControlMaterial, forming, side-seam, bottom-seal, rim, printing, leakage, packing, and lid-fit checks according to the product specification.
Compliance SupportRelevant food-contact, material, PFAS, or compostability documentation can be reviewed according to the selected item and destination market.
Supply ChainFactory-direct bulk production, multiple packaging categories, export packing, and multi-SKU sourcing support.
Lead TimeProduction planning is arranged according to cup structure, printing, quantity, artwork approval, and order schedule.
Water-Based Single Wall Paper Cups for Coffee and Beverage BrandsCustom Printed Water-Based Single Wall Paper Cups for Coffee Brands

Packaging Insight: Why Aqueous-Coated Paper Cups Matter

What are they? Water-based aqueous coating paper cups use a thin barrier formulation applied to paperboard to provide liquid resistance without relying on the same conventional film-lamination structure used by standard PE or PLA cups.

Why are buyers evaluating them? Foodservice operators, distributors, and packaging brands are looking for paper-based solutions that can reduce conventional plastic content while maintaining practical cup performance, printing quality, and production scalability.

Where do they fit? Single wall cups are primarily intended for everyday beverage service. For applications that require more insulation, buyers can also consider hollow wall or ripple wall paper cups. Clear PLA cups remain a separate solution for cold beverages where transparent presentation is important.

What should procurement teams verify? The cup should be treated as one complete packaging system. Paperboard, coating formulation, forming quality, side seam, bottom seal, rim dimensions, matching lid, printing, packing, food-contact documentation, and intended beverage conditions all influence the final result.

What is the key compliance consideration? Environmental terminology should be linked to evidence for the exact product. “Water-based” describes the barrier technology, but recycling, biodegradability, compostability, plastic-free status, and food-contact compliance should be evaluated according to the finished SKU, coating formulation, test reports, and destination-market requirements.

Frequently Asked Questions

What is a water-based aqueous coating paper cup?

A water-based aqueous coating paper cup is made from paperboard protected by a thin liquid-resistant barrier applied from a water-based formulation. The coating helps prevent beverage moisture from rapidly entering the paper fibers and provides an alternative to conventional PE or PLA film-laminated paper structures.

Are water-based coated paper cups plastic-free?

Not every aqueous coating should automatically be described as plastic-free. The correct claim depends on the chemical composition of the selected coating, finished-product construction, applicable test method, and destination-market requirements. Buyers should request documentation for the exact material rather than relying only on the term “water-based.”

Are aqueous-coated paper cups suitable for hot drinks?

They can be suitable for hot beverages when the paperboard, coating formulation, side seam, bottom seal, and cup-forming parameters are designed for that application. Heat resistance and holding time should be confirmed for the exact SKU because different aqueous formulations and cup structures can perform differently.

What sizes of water-based single wall paper cups are available?

Bioleader® supplies single wall aqueous-coated cups in multiple sizes including approximately 2.5/3oz, 4oz, 5oz, 7oz, 8oz, 10oz, 12oz, 14oz, 16oz, and 20oz. Paper weight and cup dimensions vary according to capacity and structural requirements.

Can water-based paper cups be custom printed?

Yes. Bioleader® supports custom logo printing, brand colors, product information, QR codes, promotional graphics, and private-label designs. Buyers should provide the required size, quantity, artwork, color references, and intended application before production so the correct die line and printing specification can be confirmed.

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