Double Wall Paper Cups for Hot Drinks – Custom Logo Printed Insulated Cups for Coffee & Tea
Double-walled paper cups provide advanced insulation and heat protection, making them ideal for premium hot beverages served in cafés, bakeries, and takeaway chains. With a hollow-wall structure that reduces heat transfer, these cups eliminate the need for sleeves while offering superior hand comfort. Bioleader® supports custom logo printing across multiple sizes, ensuring both functional performance and strong brand presentation for high-volume foodservice operations.

About Double Wall Paper Cups
Double-walled paper cups are designed with a dual-layer structure that enhances insulation, prevents heat transfer, and provides a comfortable grip for hot beverages. The outer layer remains cool to the touch, offering a premium user experience without requiring additional sleeves or accessories. Made from food-grade paperboard with reliable PE, PLA, or water-based coating options, these cups deliver strength, rigidity, and leak resistance for demanding daily use. Their smooth surface allows for clean, vivid printing that elevates brand visibility across cafés, coffee kiosks, bakeries, and takeaway platforms. With sizes suitable for espresso, lattes, tea, chocolate, and specialty drinks, double wall cups are a preferred choice for businesses seeking professional quality and excellent temperature retention.
Bioleader® Double Wall Paper Cups Hot Products
Why Choose Bioleader® Double Wall Paper Cups?
Bioleader® double wall paper cups are manufactured to deliver premium insulation and long-lasting structural integrity for hot drink applications. Our hollow-wall design improves heat retention, keeping beverages warmer for longer while ensuring comfortable handling for customers. Each cup undergoes strict QC checks for roundness, bottom sealing, and lid-fit accuracy, ensuring dependable performance across large-volume commercial use.
Why Opt for Double Wall Insulated Cups?
They offer superior heat protection and stability, making them ideal for high-temperature beverages such as lattes, Americanos, and specialty teas.
The dual-layer structure minimizes heat transfer to the hand, ensuring consistent comfort even during long consumption times.
For brands managing peak-hour operations, these cups also reduce the risk of customer complaints related to heat or cup deformation.
How Double Wall Cups Enhance Customer Experience
The cool-touch exterior eliminates the need for sleeves, improves grip, and delivers a more premium takeaway feel.
Customers perceive double-wall cups as higher quality due to their sturdier build and enhanced insulation performance.
This improved tactile experience boosts brand perception and supports higher beverage pricing in café and QSR environments.
Key Performance Advantages of Bioleader® Double Wall Cups
Enhanced insulation, spill resistance, high rigidity, and crisp print surfaces suitable for custom branding.
The two-layer construction significantly strengthens vertical compression, making the cups more durable during transport and stacking.
In addition, the smooth outer surface provides an ideal canvas for full-color printing, supporting brand visibility across multiple cup sizes.
Bioleader® Paper Cup Sizes & Types
| Type | Size Range | Capacity (oz/ml) | Application |
|---|---|---|---|
| Single-Wall Paper Cups | 2.5oz–22oz | 75–660ml | Coffee, tea, water |
| Double-Wall(Hollow-Wall)Cups | 8oz–20oz | 240–600ml | Hot drinks, Coffee, espresso, latte |
| Ripple-Wall Paper Cups | 8oz–20oz | 240–600ml | Coffee, Specialty hot beverages |
| Paper Cold Drink Cups | 9oz–24oz | 270–720ml | Soda, juice, Coca Cola, cold drinks |

Single Wall Paper Cups
Single wall paper cups are the classic choice for everyday beverage service. Made from premium food-grade paper, these disposable paper cups are lightweight, budget-friendly, and suitable for both hot and cold drinks. Their eco-friendly construction supports sustainability goals, making them a top pick for cafes and offices looking for biodegradable paper cups.
Features: Economical, recyclable, easy stacking.
Best For: Offices, quick-service restaurants, convenience stores, break rooms.
Double Wall Paper Cups
Double wall paper cups—same as hollow wall paper cups, provide superior heat insulation thanks to their two-layer construction. Crafted from robust paperboard with an optional PLA or PE lining, these insulated coffee cups keep beverages hot while protecting hands from burns—no need for extra sleeves. Popular among coffee shops for serving lattes or cappuccinos, they offer customizable branding for businesses needing custom paper coffee cups that stand out.
Features: Double insulation, anti-scald, sturdy feel.
Best For: Cafés, coffee chains, premium takeout, bakery counters.


Ripple Wall Paper Cups
Ripple wall paper cups feature a unique triple-layer design with a corrugated outer wall, delivering unmatched heat retention and a comfortable grip. Made from high-quality, food-safe materials, these eco friendly paper cups minimize the risk of spills and eliminate the need for cup sleeves. Their stylish ripple pattern enhances visual appeal—making them a favorite for to go coffee cups and high-end beverage service.
Features: Triple insulation, non-slip grip, visually distinctive.
Best For: Coffee shops, trendy cafés, food trucks, outdoor catering.
Paper Cold Cups
Paper cold cups are specially engineered for iced drinks and soft beverages. Manufactured with sturdy, water-resistant paper and an inner PE or PLA coating, these cold drink paper cups prevent leaks and condensation, maintaining strength even with ice-cold sodas or juices. Widely used at events and fast-food outlets, they support custom printing for brand promotion, and many options meet compostable paper cups standards.
Features: Leak-proof, holds shape, customizable print.
Best For: Juice bars, fast food, summer festivals, cinemas, outdoor parties.

How to Customize Double Wall Paper Cups for Your Brand
Custom printing on double-walled paper cups allows cafés, chains, and beverage brands to promote a unified visual identity across all service locations. Bioleader® provides full-wrap printing, Pantone color matching, and multi-layer branding options that stand out on the cup’s smooth outer wall. Depending on sustainability and performance needs, coatings can be tailored using PE, PLA, or water-based barriers. With flexible MOQs, precise artwork control, and stable production capacity, we help businesses launch consistent branded packaging programs across all double wall cup sizes.

Logo/Colour Printing Customization Guide
We supply OEM/ODM custom-made logo/color printing based on MOQ:50,000pcs each:
Printing Area: 1: Cup’s body & bottom;
- Contact us and choose the item/size you need.
- Confirm the order with us. (Signed contract/PI)
- Design/Drawing: You issue the PDF, AI, CDR format profile, or clear logo, drawing to us, and tell us your idea or a simple design. Then we can design for you freely.
- Or we give you the blank printing drawings of which sizes/types you choose and resend them back to us after you design them.
- Finalize: We will adjust the design/drawing based on Step 3 or 4, and then you confirm it after carefully checking.
- Samples: We can issue the printing samples(if needed).
- Production: We will arrange the mass Production on time under our produce plan.
- Finished: Products finished and arrange export to you based on contract or agreement.
Paper Cups Production Process
1:Paperboard Selection: Choose the thickness, weight, and coating properties based on the order.
2:Coating: Paperboard is coated with a thin layer of plastic (PE or PLA) (for waterproof and holding liquids).
3:Printing: Flexographic printing under the desired design.
4:Cutting: Sheet cutting into flat sheets then die-cut into specific shapes use for the body of the cups.
5:Forming: Cup body formation: the edges are heated and bonded together to create a cylindrical shape. Bottom sealing: the circular bottom piece is inserted and sealed to the cup body using heat and pressure. (ensures leak-proof).
6:Rimming and Curling:Rimming: the top edge of the cup is curled to form a rim (structural strength & smooth edge for drinking). Heat Sealing: The curled rim is heat-sealed to reinforce the cup’s structure.
7:Inspection and Quality Control.
8:Packaging: Packaged into sleeves or boxes.

Sustainability Certifications for Our Compostable Paper Cups
Bioleader® double wall paper cups are supported by EN13432 and ASTM D6400 certifications for compostable options and EC/EU food-contact testing for kraft, bamboo, and coated paper grades. All materials undergo PFAS-related tests, including PFOA, PFOS, and POPS compliance, ensuring safe contact with hot beverages. Matching PP and RPET lids also carry EC/EU certification, offering a fully compliant and safe hot drink packaging solution.
BRC: Food Safety Certification for Packaging Products
EC/EU Test Report for Kraft Paper Products
EC/EU Test Report for PE White Products
EC/EU Test Report for Bamboo Paper Products
OK Compost Industrial – PLA Paper Products
PLA Kraft Products PFAS PFOA PFOS POPS Free Test Report
PE Kraft Products PFAS PFOA PFOS PFBA Free Test Report
PE White Products PFAS PFOA PFOS Free Test Report
RPET lid PFAS PFOA PFOS POPS Free Test Report
EC/EU Test Report – RPET Lid
EC/EU Test Report for PP lid
Why Bioleader® is Your Trusted Double Wall Paper Cup Supplier
Bioleader® delivers dependable large-scale production backed by advanced insulation-forming lines and strict QC control. Our double wall cups maintain consistent roundness, strong sealing, and optimal lid compatibility across all sizes. With automated two-layer molding, we ensure uniform air-gap insulation and anti-scald performance that meet the expectations of cafés, beverage chains, and distributors operating at high volume. In addition to manufacturing stability, our integrated material sourcing and efficient production scheduling help shorten lead times and maintain consistent quality across repeated orders. This makes Bioleader® a reliable partner for businesses requiring durable, visually refined, and performance-driven insulated cups for hot drink programs.






Why Choose Bioleader® for Double Wall Paper Cup Needs?
We offer competitive factory pricing, high-definition printing, eco-friendly PLA coating options, and flexible order volumes tailored to distributors and chain operators. Our specialized forming lines ensure that double wall cups achieve superior heat retention while maintaining a premium exterior surface for branding. Buyers also benefit from customizable color schemes, multiple paper grades, and coating selections designed to meet regulatory and sustainability requirements in different global markets.
Wholesale Orders for Double Wall Insulated Cups
We support FCL/LCL shipments, long-term supply programs, and private-label solutions for global café chains, beverage brands, and foodservice distributors. Our production and logistics teams coordinate closely to ensure consistent restocking cycles and predictable lead times, even during peak demand seasons. Whether you operate a single regional distribution center or manage multi-country procurement, Bioleader® offers scalable wholesale solutions built for reliability and brand consistency.
Contact Bioleader® for Your Compostable Paper Cup Needs
Join the global movement toward zero-waste packaging.
Bioleader® offers:
📦 Bulk order support & fast delivery
✍️ Custom branding and OEM solutions
🌍 Worldwide eco-packaging compliance
FAQs of Bioleader's Paper Cups
Double wall cups feature an extra insulating layer that reduces heat transfer, keeping beverages warmer for longer while protecting customers’ hands. They are ideal for coffee, tea, and specialty hot drinks.
Yes. The air gap between the two layers acts as a thermal barrier, significantly lowering exterior surface temperature. This eliminates the need for cup sleeves and enhances customer comfort.
Absolutely. The outer decorative layer allows full-color printing, textures, patterns, and branding. This helps cafés and beverage brands reinforce their visual identity and premium positioning.
Most clients choose 8oz, 12oz, and 16oz for coffee and tea programs. Bioleader® also provides larger or smaller sizes upon request to support diverse menu requirements.
Yes. Double wall cups are engineered for high-heat stability and maintain structural integrity even with boiling liquids. They offer superior insulation compared to single-wall and ripple-wall cups.